Cylinder Repair

Hydraulic Cylinder Repair

Specializing in hydraulic repair, Yates' is prepared to handle your hydraulic cylinder repair 24 hours a day, 365 days a year.

Your cylinder will perform at or above the original specifications

Profit-robbing breakdowns to your hydraulic cylinders don’t always happen during normal hours of business. This is precisely why Yates Industries expert hydraulic repair team is available 24 hours per day, 365 days per year to handle your hydraulic cylinder repair. Yates provides:

  • Outstanding customer service
  • Constant dialogue with plant personnel to reduce hydraulic cylinder failure
  • Repairs on ALL makes and models
  • 24/7 emergency service at all locations
  • Rapid response times, quick delivery and expediting
  • Warranty on all cylinder repairs
  • In-house design team
  • Detailed failure reports
  • Fewer cylinder changes per month/year
  • Increased cylinder life, less overall cylinder spending
  • Upgrades on cylinders to help reduce repair costs
  • Options for replacement hydraulic cylinders and/or rebuilds

When We Say 24/7, We Mean It

Our repair facility is the largest and most complete repair facility in the Midwest. We offer emergency 24-hour service, as well as pick-up & delivery. Yates maintains a huge component and materials inventory so that your cylinder can be repaired even under the most demanding deadlines. We have the experience to repair and recondition any make or model of cylinder - both standard and metric.

cylinder-repair

Ready for a Repair?

Fill out the form below to begin the process of getting your cylinder(s) repaired. A Yates Cylinders associate will contact you within one business day.

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Hydraulic Cylinder Rebuild

hydraulic cylinder repairYates Cylinders keeps your equipment powering forward with our industry-leading cylinder repair services. Whether you’re working with an inefficient cylinder or recently experienced a catastrophic failure, find the solutions you need at Yates. Learn how we can diagnose, repair and test all sizes and applications of hydraulic systems to keep you at the forefront of your industry.

In addition to cylinder repairs we also offer expert hydraulic cylinder rebuild services and replacement hydraulic cylinders.

Signs Your Cylinder Requires Repair Services

There are a number of safety and efficiency concerns related to a damaged hydraulic cylinder. Compare these signs and symptoms of a damaged hydraulic system to see if you need our hydraulic cylinder repair services for your equipment:

  • Compromised cylinder mountings
  • Leaking hydraulic fluid
  • Cracked piston, barrel or other components

Cylinder mounts need to be secure to prevent the pressure of your hydraulic system from separating the cylinder from your equipment. A leaking line or cylinder is typically caused by a broken seal or compromised fitting. Finally, cracks, rust or other structural damage to your cylinder need to be repaired immediately to prevent sudden failure.

Not all cylinder issues offer warning signs. Sudden failure requires emergency repair services. Our team of skilled technicians can rapidly respond to your emergency situation to minimize downtime and prevent further damage to your industrial equipment.

Types of Cylinders We Repair

hydraulic cylinder rebuildAs a leading manufacturer of hydraulic cylinders, we understand and repair all makes and models of cylinders for a variety of industries. Don’t let a specialized cylinder type prevent you from enjoying affordable and timely repairs. Our expert team can troubleshoot any issue, offer a failure analysis report and provide expedited repair services. If you can’t wait for a rebuild service or need extensive repairs and replacement parts, a new cylinder or replacement hydraulic cylinder may be an affordable option.

Tips on How To Repair a Hydraulic Cylinder

While you may think that hydraulic cylinder repair is an easy task, but as with many projects, it can quickly become complicated when you don’t have the right preparation, expertise, or tools. At Yates Cylinders, we understand that desperate times call for desperate measures, so we want to provide guidance for our customers who want to try and address issues themselves before calling in the professionals.

The following instructions should get your hydraulic cylinder back into production. By performing these suggested steps, you should be able to stop a leaking cylinder. If not, remember that we are committed to serving you with 24/7 emergency service at all our locations.

Preparation

The proper preparation can set you up for an easier and quicker hydraulic cylinder rebuild. First, clean the unit. Once the cylinder is clean, disconnect the hoses and plug both the ports and hoses securely. Now you can remove and clean the unit. Drain the hydraulic fluid by opening the cylinder ports.
Once you have drained the hydraulic fluid, you should identify the type of cylinder. The most common ones are either wire ring or threaded head cylinders. Now you can assemble your tools to disassemble, repair, and reassemble the cylinder. You will need one or more of the following:

  • Cleaning rags
  • Compressed air
  • Emery cloth
  • Pliers
  • Petroleum-based solvent
  • Proper seal kit
  • Punch
  • Rubber mallet
  • Screwdriver
  • Torque wrench

Repairing a Wire Ring Cylinder

You’ll need to disassemble the wire ring cylinder by retracting the rod assembly ad removing the external steel wire ring. Remove accumulated dirt or oil from around the cylinder head. Using your mallet or punch, push the head into the cylinder tube until you can see the internal groove and reach the internal wire ring. Using the plastic removal ring from the seal kit, insert it into the internal groove with the feathered end pointed toward the tube.

Hold one end of the ring tightly in the groove with a screwdriver while inserting the other end into the groove. Both tips should snap in fully and securely before attempting to remove the rod to prevent them from being caught between the head and tube. You should now be able to extend the rod to pull the head from the tube.
Take out the removal ring as well as the locknut, piston, and head. Clean with the solvent, then closely inspect the parts for damage like the presence of burrs, scratches, or scuffs. Polish and smooth as needed. Now you can access the seals for replacement.

Repairing a Threaded Head Cylinder

Begin your threaded head cylinder disassembly by loosening the set screw and the end cap and removing the piston, rod, and gland assemblies. Loosen the lock nut to remove the piston from the rod assembly. Once the piston is out of the way, remove the seals and clean parts with the solvent. Inspect the cylinder tube, rod, and piston for damage and polish where necessary.

Replace seals and reinstall the rod, then secure the piston to the rod with the lock nut. Lubricate the seals and inside the tube with hydraulic oil, then install the piston, gland, end cap, and rod. You can use Loctite anti-seize on the threads before replacing the cylinder end-cap. Finally, tighten the cylinder and set the screw to the appropriate torque.

After Cylinder Repair

After the repair, you should be able to diagnose the cause of the issue by examining the type of damage. This step is critical to keep from repeating the rebuild and repair process. Our experienced technicians can help you to identify signs of problems and address the source of the problem.

Our Engineering Expertise

Our hydraulic cylinder rebuild and repair services harness the latest CAD technology to provide sophisticated answers to your hydraulic questions or issues. A custom system requires custom solutions, so our engineering team can design the exact replacement part you need. Our in-house fabrication team will create the custom components necessary to keep your facility operational with minimal downtime.

A critical component of our engineering services is our testing process. We use test stands with up to 10,000 PSI capabilities and load cells that can operate with up to 250,000 pounds of force. We also use cycle testing to ensure any new or rebuilt components are ready for the demands of your company.

Machining New Components

As part of our full-service cylinder repair services, we offer a range of custom components and machining capabilities. We have the expertise to create components up to 27 feet long and 65 inches in diameter. We can repair and rebuild even the most expansive hydraulic systems. Here are some of the equipment our machining department uses to meet your needs:

  • CNC machines
  • OD grinders
  • Radial arm drills
  • Boring mills
  • Manual lathes

If you don’t need a custom component for your hydraulic repairs, we’ll search our large inventory of parts and equipment for an off-the-shelf replacement. Installing finished goods in your hydraulic system reduces the cost and time of a cylinder repair service.

Restore Your Equipment With Yates Cylinders

Contact us today to learn more about our expert repair services. No need to continue to battle with a leaking, inefficient cylinder, when you can update your equipment and keep your company operating efficiently with emergency repairs and preventative maintenance from Yates Cylinders.

Guaranteed Competitive

Trusted

We proudly offer one of the industry’s best warranties – giving you our assurance that your hydraulic cylinder will perform at or above the original specifications.

You can trust that every hydraulic cylinder that’s sent in for repair whether it is tie-rod, mill duty or welded, will go through a comprehensive inspection process to acutely determine the root cause of its initial failure. The certified welders on our cylinder repair team are expertly trained in MIG and TIG welding. Working with Yates designed custom welding fixtures, our expert team of repair specialists assures the highest quality and consistency of welds.

As an integral part of Yates Industries quality control process, all hydraulic cylinder repairs are tested to their rated pressures prior to exiting our facility. Our test stands are rated for 10,000 PSI and with fixtures designed specifically for special applications such as water service, steel mills and marine, we guarantee that your component is ready for use when you receive it. Our team then works closely with you to implement processes to help prevent inconvenient and costly breakdowns from reoccurring. We also have replacement hydraulic cylinders available.

Priceless

In the event that rebuilding or repairing your hydraulic cylinder is not economically feasible for you, we will quote a new replacement hydraulic cylinder with the most competitive pricing you will find in the industry. Yates also manufactures a complete line of NFPA/JIC cylinders, so if you need a custom or specialty cylinder, a NFPA hydraulic cylinder or NFPA pneumatic cylinder, look no further than Yates Industries. Just as we repair hydraulic cylinders to your specs, we can manufacture any cylinder to meet those same specs.

As an ISO 9001:2015 certified company with multiple boring mills, CNC machines, radial arm drills, 11 manual lathes, and more, we can have your unit repaired faster and with higher quality than anyone else in the industry. At Yates, we pride ourselves on our ability to return a hydraulic cylinder to its original specifications or better “The First Time, Every Time.”

Schedule a consultation

With over 40 years of experience in the repair of hydraulic cylinders, our team can provide industry leading hydraulic repair solutions for your cylinder needs.

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Phone
Emergency Line:
(800) 340-6024
Yates Michigan:
(586) 778-7680
Yates Alabama:
(256) 351-8081
Yates Georgia:
(678) 355-2240
Yates Ohio:
(513) 217-6777